Automatic cup filler packing machine

AR-KL-60 Automatic cup filler packing machine detailed information:

1.Automatic cup filler packing machine application

2.Automatic cup filler packing machine technical parameters

3.Automatic cup filler packing machine functions

4.Automatic cup filler packing machine operation guide

5Automatic cup filler packing machine maintenance

6.Automatic cup filler packing machine's troubles and solutions

7.Automatic cup filler packing machine packing list

8.Electrical schematic diagram of Automatic cup filler packing machine

Warnings！All moving parts are strictly prohibited from touching in the stage of operation, especial in the transverse hot sealing of automatic cup filler packing machine.

No.1.Automatic cup filler packing machine application&summerize
This type of Automatic grain packing machine can be widely suitable for packing various kinds of snacks food , pharmacy and consumer goods industry , such as sugar , rice , grain , salt , goumet spice , chicken extract , vegetable extract, galline,grain packing machine ect.
Automatic grain packing machine adopt the latest advanced technology and appropriate improvement. The microcomputer chip is the most advanced in the world with both Chinese and English edition, and operation interface of intelligent fault diagnosis. Assembled with photoelectric tracking system, ensure accurate sealing and cutting, automatic completing process of bag making, measuring, filling, sealing and cutting, etc. It is easy to operate, and it is the latest generation of ideal packaging machinery.
Automatic grain packing machine is suitable for small grain or other stuff that is the same with the method of volume measurement, can also be used for measuring the packing the powdery material that is not glutinous. Such as oatmeal, puffed food, sugar, monosodium glutamate, medicine, chemical raw materials and tea.
No.2.Automatic cup filler packing machine technical parameters
Production Rate: 1500~4200 bags/h (for snacks food, sugar, rice, grain, salt,goumet spice,chicken extract,vegetable extract,galline,granule and grain ect).
Packing Capacity: 5~100g/bag (stepless adjustment)
Dimention of Film(mm): 70~380 (optional)
Length of Bagmm):30~180
Width of Bag(mm):30-140
Motor Power: 0.55 KW
Voltage: 220V /50Hz
Vertical Sealing Power: 600W;
Transverse Sealing Power: 600W.
Cross Weight of Machine: 350KG
Machine Overall Size: (LxWxH)120x86x180cm
Sealing methods:3 side sealing(for packing bag of less than 150g and 120mm bags' width)
No.3.Automatic grain packing machine functions
(1) Film Bag-shaping
(2) Cup Measuring
(3) Thermal vertical sealing
(4) Production date printing automatically
(5) Linear bag traction
(6) Quantitative filling
(7) Thermal transverse sealing
(8) Bag-cutting automatically
(9) Automatic counter

No.4.Automatic cup filler packing machine operational guide

4.1 Install the liquid packing machine in dry and ventilated place with sufficient lighting. The four undercarriages of the liquid automatic packing machine body should be firm. If necessary, fix the machine with four embedded bolts.

4.2 Feed into the tank with clean water(or 75% alcohol solution). Cover the rubber pipe covering on the outlet pipe (keeping away from the transverse copper block) before leading the water to the drain (or for recycle usage). Start the machine and run for 5 to 10 minutes to rinse the pipe so as to meet the foodstuff sanitary standard.

4.3 Put the plastic film coiling axis onto take-up spool. Adjust till it is on the centerline of former. So that the plastic membrane coiling can be in same width at both right and left sides, then separately screw down the screws on both fixing sleeves, adjust damping swing link at proper spring pressure until it swing freely after the bag is dragged automatically and the brake is in good order.

4.4 Put feeding tape through two guide pipes and buckle it to the former. Keep feeding tape symmetrical in both right and left sides. Adjust the date to the right day. The date is in the order of year, month and day from top to bottom.

4.5 Adjust thermal vertical sealing temperature to the range between 120and 150 and thermal transverse sealing temperature between 200 and 250 (It is not allowed to exceed 260, otherwise hot sealing die head will be damaged ). The adjustment of temperature subjects to the quality and thickness of bag at that time. And then carefully adjust by fine-tuning. Do not start production of filling until preheat for 20 minutes, thereafter the machine can go on work and it is not necessary to preheat except for power off.

4.6 Adjust the position of bag-feeding connection rod on variable crank so as to obtain required length of bag. Shorten the length by turning inward and lengthen by tuning outward. Cut off main power supply before adjust. Turn the setting knob after unscrew clamp nut of sliding block. Upon the accomplishment of adjustment, tighten clamp nut before restart.

4.7 Adjust the position of quantitative cup on variable screw to obtain the required feeding quantity. Reduce the quantity by turning inward and increase by turning outward. The method is same to clause.

4.8 During regular production, no other work is needed but press the switch button. The output amount is counted automatically through counter. Stop the machine upon running out of coiling tape. Replace new coiling tape quickly and press the switch to recycle status to stop feeding granule. Do not feed granule for continuous production until new bag is formed.

4.9 The highest position of granule level in the filling tank (barrel) should not exceed 0.02 meter under the top of tank so as to ensure the overflow of granule. If there is control screw for feeding granule, the feeding film controller is not allowed to be in OFF status.

4.10 Regularly check vertical and transverse sealing copper blocks. Clean away the dirt stuck on the surface of copper blocks, which may severely affect the hot sealing result. Do not clean the copper blocks with metal tool or scrape with sand paper. Otherwise the working surface will be damaged and cannot be used again. After the cooling of copper blocks, wipe the surface with cloth or wooden tool dipped with organic solvent to remove the foreign matters.

4.11 Regularly apply methyl silicone oil 210~350CS to vertical and transverse sealing non-adhesive cloth to lengthen service life of non-adhesive cloth and obtain optimal hot sealing result.

4.12 In the case of finding abnormal phenomena such as poor sealing, bag connected with each other, leakage, etc. pricking with hand or tools is strictly prohibited. Stop the machine immediately for troubleshooting.

4.13 Action routines and coupling sizes are set to optimal state before delivery. For maintenance, skilled technician is required.Record the original coupling sizes before dismantle.

No.5.Automatic cup filler packing machine maintenance

5.1.After use, wash away residual dust in the tank with water. Otherwise the residual dust will be degenerative and affect the quality of product of next production. Remove stainless steel tank and clean it with a brush. Keep it clean and dry.

5.2.Regularly check moving parts and oiling state and oil the machine with sufficient 20# lubricant or lithium based grease at any time. Otherwise the operation will be out of order and that will severely affect service life of machine.

5.3.Regularly check the machine and clean away foreign matters on the surface of transverse copper block. It is not allowed to have encrustation on the surface. Otherwise thermal conductivity will be reduced, the temperature of copper will rise, and hot transverse sealing and thermal cutting bag will be out of order.

5.4.In the case of finding abnormal phenomena, cut off power supply immediately. Restart after troubleshooting.

5.5. Single sheet plastic film for the machine should be 80µm thick. The tension strength, even thickness, and lubricating property of film should be guaranteed. The weight of each roll of plastic film should be controlled under 18kg (320mm) or 14kg (240mm). Transverse hot sealing temperature should be under 260. Poor thermal sealing or high failure rate of bag caused by employing single sheet plastic film not recommended by the manufacturer are not within extent of liability borne by the manufacture. Are not within extent of liability borne by the manufacture.

No.6.Automatic cup filler packing machine 's trouble and solutions

1.Problem
Automatic cup filler packing machine does not work and the indicator does not light.
Likely cause and remedy
a) The electrician required to check powder supply and loss of phase or under-voltage.
b) Check main power supply is turned on or not.
c) Electrical components are in order or not.

2.Problem
The moving parts make abnormal noise.
Likely cause and remedy:
a) Lack of lubricant
b) The screws are loose and that results in the change of position of parts.
c) The moving parts are severely worn

3.Problem
The granule is not sufficient or sometimes in large amount and sometimes in small amount.
Likely cause and remedy:
a) The screw on connecting rod is loose.
b) There are some foreign matters in the granule inlet/outlet way.
c) There is foreign matters in granule inlet flow way or the sealing is bad.
d) The crank sliding block pressure pad isnt pressed tightly.

4.Problem
The bag is not in selected length, sometimes long and sometimes short.
Likely cause and remedy:
a) Bag-feeding tong screw is loose; the rubber pad is worn or has oil dirt (With household detergent).
b) Stock-coiling damping swing link does not swing forward and backward normally.
c) Plastic film coiling is overweight.

5.Problem
The temperature of vertical and transverse hot sealing does not rise or is not stable.
Likely cause and remedy
a) Check the instrument is in order or not.
b) Check the temperature thermocouple is damaged or is loose and falls off.
c) Check the heating rube is damaged or not.
d) The power supply is out of phase; the connector lug is loose and falls off

6.Problem
The hot sealing surface is not good; the failure rate of bag is high; and the date is not printed distinctly.
Likely cause and remedy:
a) Change non-adhesive Teflon cloth or adjust non-adhesive Teflon cloth position.
b) Check the rubber pad is flat or worn. Change if it is worn.
c) Too much filling amount. A small quantity of air chamber should be remained.
d) Adjust to proper temperature.

7.Problem
The operator has a feeling of getting an electric shock.
Likely cause and remedy:
a) The power wire is connected wrong or is not connected well.
b) The whole machine electric system should be connected to the earthing wire well.
c) The wire of hot sealing copper block should have good insulating property to ambient surrounding.
d) Do not spray liquid to power supply connector lug or electrical appliance.

8.Problem:
The transverse sealing and bag cutting are out of order; bag is not cut off and is connected with each other; and the bearing strength is insufficient after thermal sealing.
Likely cause and remedy:
a) Clean away foreign matters stuck on transverse sealing copper block immediately.
b) Check if tetrafluoroethylene thermal barrier on copper block is loose.
c) Change the rubber pad on push pedal.
d) Plastic film should be 80 micron thick.
e) Adjust the pressure of transverse sealing copper block.
f) Check if the blade on transverse sealing copper block is sharp enough.

ADDENDA:

AR-KL-60T Automatic cup filler packing machine packing list:

1. Main machine :1 set
2 Electro-thermal tube (600W) :1 pcs
3 Electro-thermal tube (600W): 1 pcs
4 Vertical sealing rubber: 1 pcs
5 Transverse sealing rubber: 1 pcs
6 Teflon cloth: 2 pcs
7 Insurance tube: 2 pcs
8 Oil boat :1 pcs
9 Inner turret spanner( M5, M6, M8, M10, M12): 1 pcs/per
10 Open spanner: M14-17 1 pcs
12 Operation manual: 1 pcs